AFFRI INTEGRAL 2/3/5

AFFRI INTEGRAL 2/3/5

฿0.00

Universal hardness tester for automatic Brinell, Vickers, Rockwell, Superficial Rockwell, Shore and CHD test methods in compliance with ASTM and ISO hardness standards. Integral is a top level bench hardness tester for fully automatic test cycles. It is entirely motorized and equipped with an automatic turret with indenters and magnification lenses for indent auto-reading after indentation. 

Brand AFFRI
OR
Description

Details

FULL AUTOMATIC TEST CYCLE

     

CLOSED LOOP TECHNOLOGY (PAT. AFFRI)

The hardness tester’s head moves down until contact is made, clamps the piece, applies the force and makes the indentation. The software will move to the camera view mode where the indent is automatically measured.

     

Closed loop load cells control load forces with a frequency of 1 khz, assuring perfect linearity in every range. Results are not affected by any structural deflection, misalignment or vibration.

         

REPEATABILITY & REPRODUCIBILITY

     

MOTORIZED TESTING HEAD

When testing unstable samples or deflective parts, the AFFRI System will follow the sample without losing contact. Accurate measurements on the first test, even in extreme conditions, eliminate the need for multiple repeated tests. The R&R data is at the top of its class.

     

Automatic movements with automatic stop when contact is made. Till 500 mm of motorized vertical stroke. The approach of the head to the peace and not the opposite allows more accurate, scable and safe measurements.

         

CLAMPING SYSTEM (PAT. AFFRI)

     

MOTORIZED X-Y TABLE

Secure contact with the specimen is always mantained, even in the unlikely event of any specimen movement during the operation cycle. The clamping system assures perfect stability of any test piece throughout the test cycle, even if it's oiled, rusty or dirty.       For automatic multi-indentation measurement cycles. The user can program and set the number of indents to be performed and the related movement of the X/Y table before each indent.
         

MOTORIZED TURRET

     

AUTO-FOCUS

Up to 7 slots for different hardness scales indenters, different zoom optics and even a milling surface preparation tool. Auto-rotating and auto-tool-switching for a complete automatic measurement cycle. For single or multi hardness test methods using only one tester.       The Auto Focus performs an automatic focus adjustment for the selected optic with precise positioning at any magnification. This system reduce reading time thus assures high reading accuracy.
         

LARGE BASE

     

REMOTE SUPPORT

 

A working table that supports masses beyond 3000 kg and special fixtures or anvils permits steady hardness measurements on bulky and irregular test pieces which cannot be easily reached by the regular bench hardness testers. It also offers a comfortable working base for small pieces.       The remote controll connects the AFFRI hardness tester from anywere in the world with AFFRI's engineers. Our experts can remotely diagnose any technical issues, provide additional operator training and update software version.


SOFTWARE

The software controls the whole instrument avoiding setting errors or operators mistakes:


TECHNICAL FEATURE

MODEL

INTEGRAL 2

INTEGRAL 3

INTEGRAL 5

Standards

DIN-EN-ISO 2039 / DIN-EN-ISO 7619 / DIN-EN-ISO 868 / DIN-EN-ISO 6506 / DIN-EN-ISO 6507 / DIN-EN-ISO 6508 / DIN-EN-ISO 4545 / ASTM E-384 / ASTM E-18 / ASTM E-10 / JIS B 7734

X/Y Table

(Standard) 400 x 400 mm

(On request) Motorized - 200x100 mm with 0,01 mm step

Vertical head stroke

0/500 mm Motorized

Depth capacity

170 mm (More on request)

Indent reading

Autofocus and auto-reading

Test loads

Brinell: 9.807 - 49.03 - 98.07 - 147.1 - 153.2 - 294.2 - 306.5 - 612.9 - 1226 - 1839 - 2452 N (1 - 5 - 10 - 15 - 15.6 - 30 - 31.2 - 62.5 - 125 - 187.5 - 250 kgf)

Vickers: 9.807 - 19.60 - 29.42 - 49.03 - 98.07 - 147.1 - 294.2 - 490.3 - 980.7 N
(1 - 2 - 3 - 5 - 10 - 15 - 30 - 50 - 100 kgf)

Rockwell: 588.4 - 980.7 - 1471 N (60 - 100 - 150 kgf)

Superficial Rockwell: 147.1 - 294.2 - 441.3 N
(15 - 30 - 45 kgf)

Optional loads: 49 - 132 - 358 - 961 N (60 - 100 - 150 kgf - For plastics and rubber as per EN-ISO 2039 std)

Brinell: 29.42 - 49.03 - 98.07 - 153.2 - 306.5 - 612.9 - 1226 - 1839 - 2452 - 4903 - 7335 - 9807 N (3 - 5 - 10 - 15.6 - 31.2 - 62.5 - 125 - 187.5 - 250 - 500 - 750 - 1000 kgf)

Vickers: 29.42 - 49.03 - 98.07 - 147.1 - 294.2 - 490.3 - 980.7 - 1176.8 N
(3 - 5 - 10 - 15 - 30 - 50 - 100 - 120 kgf)

Rockwell: 588.4 - 980.7 - 1471 N (60 - 100 - 150 kgf)

Superficial Rockwell: 147.1 - 294.2 - 441.3 N
(15 - 30 - 45 kgf)

Optional loads: 49 - 132 - 358 - 961 N (60 - 100 - 150 kgf - For plastics and rubbers as per EN-ISO 2039 std)

Brinell: 98.07 - 294.2 - 306.5 - 612.9 - 1226 - 1839 - 2452 - 4903 - 7335 - 9807 - 29421 N (10 - 30 - 31.2 - 62.5 - 125 - 187.5 - 250 - 500 - 750 - 1000 - 3000 kgf)

Vickers: 98.07 - 147.1 - 294.2 - 490.3 - 980.7 - 1176.8 N (10 - 15 - 30 - 50 - 100 - 120 kgf)

Rockwell: 588.4 - 980.7 - 1471 N (60 - 100 - 150 kgf)

Optional loads: 49 - 132 - 358 - 961 N (60 - 100 - 150 kgf - For plastics and rubber as per EN-ISO 2039 std)

Feasible tests

Brinell: HBW1/1 - HBW1/2.5 - HBW1/5 - HBW1/10 - HBW1/30 - HBW2.5/6.25 - HBW2.5/15.625 - HBW2.5/31.25 - HBW2.5/62.5 - HBW2.5/187.5 - HBW5/25 - HRW5/62.5 - HBW5/125 - HBW5/250 - HBW5/750 - HBW10/100 - HBW10/250 - HBW10/500 - HBW10/1000 - HBW10/1500 - HBW10/3000

Vickers: HV1 - HV3 - HV5 - HV10 - HV15 - HV20 - HV30 - HV60 - HV100

Rockwell: HRA - HRB - HRC - HRD - HRG - HRL - HRM - HRR - HRS - HRX - HRZ - HRN - HRT

Shore: A - B - C - D

HDTL: Case Depth Automatico HV 525 - 550 - 600 - 650 (More on request)

Accuracy

Better than 0,1 %

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